Gas Metal Arc Welding (GMAW), commonly known as MIG welding, is a welding process where an electric arc forms between a consumable electrode and the workpiece, generating the necessary heat for welding. The electrode, continuously fed as a solid wire, melts and forms the weld metal as it is consumed. The welding area is protected from atmospheric contamination by shielding gases or gas mixtures from the welding torch, ensuring high-quality welds by preventing defects caused by even minimal air exposure.
A 60 tons welded type cement silo is a big storage container integrated to execute the specialty of maintaining and producing a large amount of bulk cement. Mainly, these are integrated at construction sites and concrete manufacturing plants to ensure the appropriate and continuous supply of cement in various types of building projects. Mostly made up of steel, welded, and cylindrically shaped with a bottom cone, the cement silos are strong and well-built to bear the weight and pressure exerted by the stored cement. These 60-ton welded-type cement silos are best used for cement storage in huge quantities, and at the same time, the controlled gauge pre-fabrication of cement is needed when producing concrete.
This makes it possible to store huge amounts of cement—60 tons—which in turn lowers the frequency of refills and optimizes the logistics cost of cement transportation. Silos are welded on the structural integrity and to minimize insemination and contamination chances.
We are manufacturing your custom metal products. We cut, bend and weld metal sheets, profiles pipes in all sizes. Also, we offer PPC coating application in our large capacity factory.
Kaynak pozisyonerleri standart büyüklükte,250 kg dan 30000 kg a kadar yükler için mevcuttur. Pozisyonerlerin yapısı tablanın dönme ve öne-geri eğilmesi için en uygun konfigürasyona göre tasarlanmıştır. Pozisyonerler gövde, Motor, tabla döndürme ve eğme sistemleri, elektrik pano ve uzaktan operatör kontrol ünitesinden oluşmakta ve yapısal en iyi korumaya sahiptir. Ağır iş parçaları için pozisyonerler zemine sabitlenirler. Tablada isteğe göre veya standart olarak T-slotlar mevcuttur ki iş parçasını hızlı sıkma sına imlan verir. Tabla döndürme ve öne-geri eğilme çelik düz dişli aktarma sistemleriyle yapılmışlardır. Tabla dönüş hızı, operatörün çok kolay bir şekilde ayarlayabileceği 5m kabloya sahip uzaktan kumanda sisteminden yapılmaktadır. Opsiyonel olarak tüm modellerde PLC uygulanabilir.
Turn Table, precisely provide to welding by turning clockwise or counterclockwise of parts connected to it horizontally. It
also enable movement in the rotation axis. . The work table is operated with a T-slot turntable to ensure that the workpieces
are fully fixed to the work table. It is designed with the aim of increasing efficiency, eliminating the need for welding in
difficult positions and considering ergonomics of employees.
Kaynak perdeleri, kaynak maskeleri ve diğer kişisel koruyucu donanımlar (KKD), kaynak işlemleri sırasında işçilerin güvenliğini sağlamak için tasarlanmıştır. Bu ürünler, zararlı ışınlardan, dumanlardan ve parçacıklardan korunmayı sağlar. Yüksek kaliteli malzemelerden üretilen bu ürünler, uzun ömürlü ve dayanıklıdır. Kaynak perdeleri, kaynak işlemleri sırasında oluşan zararlı ışınları engelleyerek, işçilerin gözlerini ve cildini korur. Kaynak maskeleri ise, işçilerin solunum yollarını zararlı dumanlardan korur. Diğer KKD ürünleri, işçilerin güvenliğini artırmak için çeşitli koruma sağlar. Bu ürünler, çeşitli sektörlerde kullanılabilir ve işletmenizin güvenlik standartlarına uyum sağlamasına yardımcı olur.
There are many different methods in the
cutting process using lasers and bending
which are used to cut or bend different
materials into different shapes.
Access to the workpiece from the outer surface Installation close to the wall edge Linear welding with walking motion Circular welding on the rotating system Motion transfer with linear slides and trolleys Ability to connect welding machine, oxygen and plasma cutting unit Ability to create special applications and stations
Characteristic Features : High welding capability, very high durability against sea water corrosion, high fatigue strength, high cold formability in soft temper form, extrusion of thin and complicated parts are difficult.
Warnings : In case of non-appropriate welding, breaking may occur.
Product Shapes: plate, bar, roll, wire, pipe, profile types.
Gas Metal Arc Welding (GMAW), commonly known as MIG welding, is a welding process where an electric arc forms between a consumable electrode and the workpiece, generating the necessary heat for welding. The electrode, continuously fed as a solid wire, melts and forms the weld metal as it is consumed. The welding area is protected from atmospheric contamination by shielding gases or gas mixtures from the welding torch, ensuring high-quality welds by preventing defects caused by even minimal air exposure.
In recent years, TIG welding has faced increasing competition from continuously refined MIG/MAG processes and their derived methods. Despite the slower welding speeds and lower melting power of TIG, it remains unmatched in achieving the highest quality results for many applications. Recent advancements in power supply technology offer promising future opportunities for TIG welding.
In recent years, TIG welding has faced increasing competition from continuously refined MIG/MAG processes and their derived methods. Despite the slower welding speeds and lower melting power of TIG, it remains unmatched in achieving the highest quality results for many applications. Recent advancements in power supply technology offer promising future opportunities for TIG welding.
In recent years, TIG welding has faced increasing competition from continuously refined MIG/MAG processes and their derived methods. Despite the slower welding speeds and lower melting power of TIG, it remains unmatched in achieving the highest quality results for many applications. Recent advancements in power supply technology offer promising future opportunities for TIG welding.
CNC laser cutting is a widely used manufacturing method in the industry. Although lasers were invented in the 20th century, their integration into light industry became prominent only after the turn of the millennium. Combining laser technology with computer precision, CNC laser cutting provides high efficiency and safety, which would be challenging to achieve with manual operation. In Istanbul, many CNC laser cutting companies are concentrated in areas like Ikitelli and Dudullu. These professional machines are essential for custom CNC work and are employed by various businesses for their extensive capabilities.
Electrostatic powder coating, commonly known as powder coating, is a solvent-free surface coating technique. This method involves applying a layer of very fine powder particles to the surface, which are then baked to create a durable finish. The process starts with the electrostatic spraying of powder particles, which adhere to the material due to an electrostatic charge. After application, the coated product is heated in an oven, causing the powder to melt and chemically bond to the surface, creating a solid, protective layer.
CNC press brake machines are advanced tools used to bend sheet metal into precise shapes. Unlike traditional presses, CNC press brakes offer automated and highly accurate bending processes. The machine operates with an upper punch and a lower die to shape the metal between them.
Electrostatic powder coating, commonly known as powder coating, is a solvent-free surface coating technique. This method involves applying a layer of very fine powder particles to the surface, which are then baked to create a durable finish. The process starts with the electrostatic spraying of powder particles, which adhere to the material due to an electrostatic charge. After application, the coated product is heated in an oven, causing the powder to melt and chemically bond to the surface, creating a solid, protective layer.
CNC laser cutting is a widely used manufacturing method in the industry. Although lasers were invented in the 20th century, their integration into light industry became prominent only after the turn of the millennium. Combining laser technology with computer precision, CNC laser cutting provides high efficiency and safety, which would be challenging to achieve with manual operation. In Istanbul, many CNC laser cutting companies are concentrated in areas like Ikitelli and Dudullu. These professional machines are essential for custom CNC work and are employed by various businesses for their extensive capabilities.
CNC laser cutting is a widely used manufacturing method in the industry. Although lasers were invented in the 20th century, their integration into light industry became prominent only after the turn of the millennium. Combining laser technology with computer precision, CNC laser cutting provides high efficiency and safety, which would be challenging to achieve with manual operation. In Istanbul, many CNC laser cutting companies are concentrated in areas like Ikitelli and Dudullu. These professional machines are essential for custom CNC work and are employed by various businesses for their extensive capabilities.
CNC press brake machines are advanced tools used to bend sheet metal into precise shapes. Unlike traditional presses, CNC press brakes offer automated and highly accurate bending processes. The machine operates with an upper punch and a lower die to shape the metal between them.
Electrostatic powder coating, commonly known as powder coating, is a solvent-free surface coating technique. This method involves applying a layer of very fine powder particles to the surface, which are then baked to create a durable finish. The process starts with the electrostatic spraying of powder particles, which adhere to the material due to an electrostatic charge. After application, the coated product is heated in an oven, causing the powder to melt and chemically bond to the surface, creating a solid, protective layer.
CNC press brake machines are advanced tools used to bend sheet metal into precise shapes. Unlike traditional presses, CNC press brakes offer automated and highly accurate bending processes. The machine operates with an upper punch and a lower die to shape the metal between them.
The 50-ton welded type cement silo could potentially be a very large structure for concrete, cement. Those are usually applied and used at construct lines, concrete batch plants, and other industrial projects to store in addition to dispensing such objects. All-welded constancy in design guarantees their permanence and stability in long-term use with different ambient environments.
The 50-ton capacity of the silo means the ability to provide a quantity that is possible to be on site well ahead of time to have the requirements of the construction met without delay. Even though the design is welded, the strength it gives is considerable enough for resisting harsh weather and, most importantly, ensures the cements stored therein are maintained safe and ready for fitting at desired times. To sum up, a 50-ton Welded Type Cement Silo- a ready and perfect solution for the storage of cement in required quantities for an ongoing construction project.
A 100 tons Welded Type Cement Silo is a large vessel designed for storing cement in bulk. This silo type is fabricated from welded steel sheets that provide strength and durability to the vessel, allowing it to bear the weight of the stored material and act against the external environment. Its substantial storage capacity, reaching 100 tons, enables it to handle and distribute cement effectively in many industrial and construction environments.
Operational, a 100 tons Welded Type Cement Silo receives cement through pneumatic conveying systems or another loading mechanism into the silo. The cement then settles down at the bottom of the silo, consuming the available storage. In applications that require cement for production or construction, the silo's discharge system, usually screw conveyors or airslide mechanisms, provides controlled withdrawal from the bottom. This will ensure a constant supply of cement while keeping famous issues like clogging or material bridging to a minimum.
A 120-ton Welded Type Cement Silo is a giant container in the shape of cylinder uprightness; it is used in holding cement basically in huge bulk quantities. These are developed out of very steel plates with the welded type, which gives the necessary robustness and strength with respect to the stored material weight on it. The welded design ensures that the silo is air and water-tight, preventing moisture and foreign materials from affecting the quality of the cement.
Such silos are typically used in construction projects, where an uninterrupted and reliable supply of the material is to be maintained at all times. Large capacity of 120 tons eases bulk storage of huge quantities of cement at construction sites, eliminating multiple deliveries and hence sustaining an uninterrupted work process. Welded construction further eases their means of installation and maintenance; hence, the silos are best in their simplest and least costly form to meet cement storage needs.